Peliou New Materials Technology Co.,LTD
In high-speed filling production lines for beverages, food, and chemicals, efficiency and safety at every stage are critical. Among these, precisely and rapidly turning bottles, cans, and other containers to the specified angle for labeling, coding, inspe
A revolutionary solution—a precision-engineered bottle flipper made from UHMWPE. It's not just a component; it's the key to ushering your production line into a new era of quiet operation, wear resistance, and zero damage.
Core Working Principle: Ingenious Spiral Artistry
The Peliou bottle flipper typically consists of a conveyor belt and the rotator body positioned above it. Its core secret lies within the body's precisely engineered spiral-shaped inner cavity.
During operation, the conveyor belt smoothly feeds containers such as aluminum cans, glass bottles, and plastic bottles into the inlet of the spiral chamber. As the containers advance, their natural rotation is guided by the unique shape of the spiral chamber, ensuring a smooth and stable motion. Through precise design of the spiral's angle and pitch, the bottle flipper effortlessly controls the containers to rotate 90 degrees, 180 degrees, or any required angle, ultimately delivering them in perfect alignment to the next process. The entire process flows seamlessly, continuously, and efficiently.
Why Choose UHMWPE? Five Unmatched Advantages
Replacing metal with UHMW-PE in bottle flippers isn't merely a material swap—it's a comprehensive leap in performance. Dubbed the “miracle plastic,” UHMW-PE boasts a molecular weight of millions, granting it unparalleled properties that perfectly meet the demanding requirements of bottle flippers.
1. Wear Resistance, Doubled Lifespan
UHMW-PE boasts the highest wear resistance among plastics—6-7 times that of carbon steel and 5-6 times that of stainless steel. It demonstrates remarkable durability under prolonged, high-frequency friction with various bottles and containers, significantly extending equipment lifespan and reducing replacement frequency. This effectively lowers your long-term maintenance costs.
2. Superior Self-Lubrication, Quiet and Smooth Operation
UHMW-PE features an extremely low surface friction coefficient and outstanding self-lubricating properties. This translates to:
Quiet Operation: Eliminates the harsh noise caused by metal-to-container contact, creating a more comfortable production environment.
Smooth Flow: Containers glide effortlessly within the spiral chamber without requiring additional lubricants, avoiding the risk of oil contamination in products—ideal for food and pharmaceutical industries.
3. Superior Impact Resistance, Container Protection
UHMW-PE maintains exceptionally high impact strength even in low-temperature environments. Crucially, its flexible nature prevents the rigid damage typical of metal. When handling delicate glass bottles, deformable aluminum cans, or PET plastic bottles, it provides a “soft contact” that effectively prevents scratches, inkjet mark removal, or container deformation, significantly reducing product loss rates.
4. Chemical Resistance for Versatile Applications
It exhibits outstanding resistance to most acids, alkalis, salt solutions, and other chemicals, while also withstanding water vapor and weakly corrosive media. Whether handling fruit juices, carbonated beverages, or cleaning agents, it operates reliably without rusting or corrosion.
5. Lightweight, Hygienic, and Low-Maintenance
UHMW-PE's low density and lightweight material make the bottle flipper significantly lighter than metal counterparts, simplifying installation and calibration. Additionally, it is non-toxic and odorless, meeting food hygiene standards. Its smooth, non-absorbent surface resists bacterial growth and facilitates easy cleaning.
Wide-Ranging Applications Empowering Multiple Industries
Beverage Filling Lines: Flipping glass and PET bottles for labeling and sleeve labeling.
Beer Can Lines: Flipping cans post-filling for bottom coding or inspection.
Condiment Industry: Flipping glass soy sauce bottles and vinegar bottles.
Personal Care Industry: Flipping plastic shampoo and body wash bottles.
Pharmaceutical Industry: Flipping and drying vial bottles and medicine bottles after cleaning.
Choosing Peliou means choosing reliability and efficiency.
Peliou's UHMW-PE custom-shaped bottle flippers utilize advanced CNC machining technology for one-time forming. This ensures precise spiral cavity dimensions and exceptionally smooth surfaces, guaranteeing accurate flipping every time. We provide customized solutions based on your container dimensions, flipping angle, and production line speed.
Upgrade your flipping process now—a single investment delivers long-term efficiency gains and cost savings. Let our UHMW-PE bottle flipper become your production line's “silent guardian” and “efficiency accelerator”!
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